1. KINDS OF PRODUCTS
A.Steel Sheet Printing Line
- Type : Curtain Flow Coating System
- Raw Material : CR(Cold Roll), EGI(Electro Galvanized Iron), GI(Galvanized Iron)
- Raw Material Thickness : Min. 0.4mm ~ Max 1.2 mm
- Raw Material Width : Min 600mm ~ Max 1,250mm
- Raw Material Weight
| Un-Coil | 15 ton |
| Piler | 5 ton 600~1,250mm(Width), 500~2,700mm(Length) |
B.Products
| RAW Material | CR(Cold Roll), EGI(Electro Galvanized Iron), GI(Galvanized Iron) | |
| Product's Uses | Home Application | Outer casing for refrigerators, washing M/C, microwave ovens, air-conditioners, VTRs, audio equipments, and other types of home appliances |
2.PRODUCTION CAPACITY
| Anneal Production Capacity | 30,000 Ton/year - 1shift |
| 90,000 Ton/year - 3 shift | |
| Line Speed | 30~45 m/min |
3. PLANT HISTORY
| YEAR OF BUILT | 1994.1 |
| YEAR OF SHUTDOWN | 2006.3 |
The Owner of plant have been producing various coloured steel sheet and aluminium sheet and supplied to electric home applience manufacturer such as Samsung, L/G and Daewoo.
4.UTILITY REQUIREMENT
| Electricity Consumption | Line Drive Type : D.C Motor Drive |
| Power Source : A.C220V*60Hz*3í / A.C220V*50Hz*1í | |
| Air Consumption | 4~7 kg/ Ж /day |
| Water Consumption | 1~4 kg/ Ж /day |
| Steam Consumption | 4~7 kg/ Ж /day |
| Fuel Consumption | LNG 2,000mmAq /day |
| *** 1 day = 8 hours = 1 shift | |
5.TECHNICAL SPECIFICATION
A. Slitter Line
| Equipment List | Type | Technical Specification | Uses | Installed Date |
| No1 Coil Car | 4Wheel Wagon | 15 Ton Max | Coil loading& Transfer | 1997.07.30 |
| No1 Pay-off Reel | Canti-Lever Mandrel | 15 Ton Max | Coil Un-Coiling | 1997.07.30 |
| Pinch Roll Unit (Opener) | NIP Roll | 1250(w) max | Coil Input | 1997.01.14 |
| Rough Leveller | 4HI | ヵ55mm】1400mm(L) | Coil leveling | 1998.11.07 |
| LOOP TABLE & SIDE GUIDE | One side Swing | 10m | Coil Tension Settlement | 1996.12.09 |
| FEED ROLL & Measuring Roll Unit | Nip Roll, Encoder | 1250(w) max | Coil Oil pressure, Length measurement | 1996.12.09 |
| ROTARY SHEAR | Flying Cut | 1250(W)*1.2t max | Cutting Coil to Sheet | 1997.09.30 |
| Run Out Conveyor (No.1 BELT Con'V) | Belt | 2700(L)*1550(W) | Sheet transfer | 1994.04.01 |
| Magnet Conveyor | Magnet Roll | 1350(W) | Sheet array and transfer | 1997.01.14 |
| No.1 SLITER | Gang | 1250(W)*1.2t max | Sheet Trimming | 1997.01.14 |
| NO1 SEPARATE BELT | 2way 2pair Belt | 100(w)*4000(l)*2 way | Sheet transfer, Space control | 1997.01.14 |
| NO1 SCRAP Conveyor | Belt | 9000(L)*1600(W) | Scrap Exhaust | 1997.01.14 |
| NO2 BELT Conveyor | Belt | 6800(L)*2000(W) | Sheet transfer | 1997.01.14 |
| Roll Con'v | Roll | 100(ヵ)*1450(w) | Sheet transfer | 2004.07.01 |
| Auto Feeder | Auto Vacuum Pad | 80- 4pcsX2row | Auto Feeding | 1997.08.25 |
| NO3 BELT Conveyor | Belt | 2500(L)*1400(W) | Sheet transfer | 1997.01.14 |
| NO4 BELT Conveyor (MOVING TYPE) | Belt | 3200(L)X1300(W) | Sheet transfer | 1997.01.14 |
| No1 roll Conveyor | Roll | 100(ヵ)*1450(w) | Sheet transfer | 1997.01.14 |
| No1 Curve Conveyor | Taper Roll | 75/150X1,800 | Sheet array transfer | 1997.01.14 |
| No1 Slant Roll Conveyor | Roll | 90X1,700(L) | Sheet transfer | 1997.01.14 |
| No2 Curve Conveyor | Taper Roll | 75/150X1,700(L) | Sheet transfer | 1997.01.14 |
B. Steel Sheet Printing Line
| Equipment List | Type | Technical Specification | Uses | Installed Date |
| 1. 1 st Printing Line | ||||
| No2 Slant Roll Conveyor | Roll | 90X1,700(L) | Sheet array transfer | 1997.01.14 |
| Pre-treatment | Nozzle Spray | 3000L/min | Coil Surface Treatment | 1994.04.01 |
| No1 Hot Air Dryer | Hot Air Blower | 250 С /Min*150mmaq | Sheet dry | 1994.04.01 |
| No5 Belt Conveyor | belt & Roll | 2000(L)*1450(W) | Sheet transfer | 1994.04.01 |
| Chemic Coater | Natural | 1250(W) | Chemical Coating | 1994.04.01 |
| No6 Belt & Pipe Steel Conveyor | Belt & Roll | 2000(L)*1450(W) | Sheet transfer | 1994.04.01 |
| No2 Hot Air Dryer | Hot Air Blower | 250 С /Min*150mmaq | Sheet dry | 1994.04.01 |
| Back Coater | Natural | 1250(W) | Back coating | 1994.04.01 |
| Magnet ROLL Belt Conveyor | Magnet | 1500(L)*1450(W) | Sheet Top Attached transfer | 1994.04.01 |
| No1. Baking Oven | Hot Air Convection | 1,000,000kcal/hr | Sheet dry | 1994.04.01 |
| No1 Heat-Resisting Separate Belt | Triad Belt | 2000(L)*300(W)*3 | Sheet transfer | 1994.04.01 |
| No1 Water Cooler | Deepings & Spray | 500L/Min | Sheet Water Cooling | 1994.04.01 |
| No3 Hot Air Dryer | Hot Air Blower | 250 С /Min*150mmaq | Sheet dry | 1994.04.01 |
| No7 Belt Conveyor & Steel Roll C/V | Belt & Roll | 2000(L)*1450(W) | Sheet transfer | 1994.04.01 |
| Primer Coater | Semi Reverse | 1250(W) | Prime Coating | 1997.07.27 |
| No8 Belt Conveyor & Steel Roll C/V | Belt & Roll | 2000(L)*1450(W) | Sheet transfer | 1994.04.01 |
| No2. Baking Oven | Hot Air Convection | 1,000,000kcal/hr | Sheet dry | 1994.04.01 |
| No2 Heat-Resisting Separate Belt | Triad Belt | 2000(L)*300(W)*3 | Sheet transfer | 1994.04.01 |
| No2 Water cooler | Deepings & Spray | 500L/Min | Sheet Water Cooling | 1994.04.01 |
| No4 Hot Air Dryer | Hot Air Blower | 250 С /Min*150mmaq | Sheet dry | 1994.04.01 |
| No9 Belt Conveyor & Steel Roll C/V | Belt & Roll | 2000(L)*1450(W) | Sheet transfer | 1994.04.01 |
| No.3 Curve Conveyor | Taper Roll | 75/150*1700(L) | Sheet transfer | 1994.11.05 |
| No3 Slant Roll Conveyor | Roll | 90X1,700(L) | Sheet array transfer | 1994.11.05 |
| No.4 Curve Conveyor | Taper Roll | 75/150*1700(L) | Sheet transfer | 1994.11.05 |
| 2. 2 nd Printing Line | ||||
| Auto Feeder | AIR COMBINATION | Sheet Feeding | 2004.07.01 | |
| No4 Slant Roll Conveyor | Roll | 90X1,700(L) | Sheet array transfer | 1994.11.05 |
| FINISH LEVELLER | 4HI | ヵ40mm】1400mm(L) | Coil leveling | 1997.01.14 |
| No1 Cam Clutch Roll Conveyor | Roll | 60(フ)*1400(w) | Sheet transfer | 1996.05.04 |
| No.1 Curtain flow Belt Conveyor | Belt | 1400(W)X3000(L) | Sheet transfer | 1994.04.01 |
| No1 Curtain Flow Coater | Single Head | 30g/ С min | Base Coating | 1994.04.01 |
| No.2 Curtain flow Belt Conveyor | Belt | 1400(W)X3000(L) | Sheet transfer | 1994.04.01 |
| No2 Cam Clutch Roll Conveyor | Roll | 60(フ)*1400(w) | Sheet transfer | 1996.05.04 |
| No3. Baking Oven | Hot Air Convection | 1,500,000kcal/hr | Sheet dry | 1994.04.01 |
| No4 Heat-Resisting Separate belt C/V | Belt triad | 2000(L)*300(W)*3 | Sheet transfer | 1994.04.01 |
| No3 Water Cooler | Deepings & Spray | 500L/Min | Sheet Water Cooling | 1994.04.01 |
| No5 Hot Air Dryer | Hot Air Blower | 250 С /Min*150mmaq | Sheet dry | 1994.04.01 |
| Dryer Lower Pipe Steel Roll Conveyor | Roll(Side Guide) | 2800(L)*1600(W) | Sheet array transfer | 1996.05.04 |
| No2 Blow Off Unit | Air Blower | 35 С /Min*800mmaq | Removal stain surface | 1995.08.08 |
| No1 C.P.C Roll Conveyor | CPC | 1950(w)*2500(l) | Sheet Array | 1996.08.05 |
| 4 Color Printer | Off-set | 1250(W) 4 Color | 1994.04.01 | |
| Roll Clear Coater | Natural | 1250(W)max | Clear Coating | 2002.05.30 |
| No.3 Curtain flow Belt Conveyor | Belt | 3000(L)*1300(W) | Sheet transfer | 1994.04.01 |
| No2 Curtain Flow Coater | Single Head | 30g/ С min | Base Coating | 1994.04.01 |
| No.4 Curtain flow Belt Conveyor | Belt | 2000(L)*1300(W) | Sheet transfer | 1994.04.01 |
| No.5 Curve Conveyor | Taper Roll | 75/150*1700(L) | Sheet transfer | 1994.11.05 |
| No5 Slant Roll Conveyor & Moving Guide | Roll | 90X1,700(L) | Sheet Array transfer | 1994.11.05 |
| 3. 3 rd Printing Line | ||||
| No.6 Curve Conveyor | Taper Roll | 75/150*1700(L) | Sheet transfer | 1994.11.05 |
| No6 Slant Roll Conveyor | Roll | 90X1,700(L) | Sheet Array transfer | 1994.11.05 |
| No4. Baking Oven | Hot Air Convection | 1,500,000kcal/hr | Sheet dry | 1994.04.01 |
| Heat-resisting Belt Conveyor | Triad Belt | 150(W)X800 | Sheet transfer | 1994.04.01 |
| No4 Water cooler | Deepings & Spray | 500L/Min | Sheet Water Cooling | 1994.04.01 |
| No6 Hot Air Dryer | Hot Air Blower | 250 С /Min*150mmaq | Sheet Dry | 1994.04.01 |
| Protect film laminator | 2Head | 1250(W) | P/F adhesive | 1994.04.01 |
| Heating Cutter | Auto Cut | 1250(W) | P/F Cut | 1994.04.01 |
| No 9 belt Conveyor & Gate Conveyor | Belt | 3000(L)*1350(W) | Sheet transfer | 1999.09.11 |
| BELT CON'V | Belt | 1,400(W)X4,000(L) | Sheet transfer | 2001.06.05 |
| NO7 Roll Con'v | Roll | 90X1,700(L) | Sheet Array transfer | 2001.06.05 |
| No1,2 Inspection Belt Con'v | belt | 6500(L)*1350(W)*2 | Sheet transfer | 1999.09.11 |
| Reject Filler | Auto Piling | 3000(L)*1350(W) | Bad Sheet loading | 1996.05.04 |
| NO9 Slant Roll Con'v | Roll(moving Guide) | 5000(L)*1600(W) | Sheet Array transfer | 1996.05.04 |
| No.10 belt Conveyor & Gate Conveyor | belt & gate | 4500(L)*1400(W) | Sheet transfer | 1996.05.04 |
| Filler Belt Conveyor | belt | 1,400(W)X7,000(L) | Sheet transfer | 1996.05.04 |
| Filler Roll Conveyor | Roll | 100-1450*2500(w) | Sheet transfer | 1996.05.04 |
| No1. Filler | Auto Filling | 2500(L)*1400(W) | Sheet Auto loading | 1994.04.01 |
| No2. Filler | Auto Filling | 2500(L)*1400(W) | Sheet Auto loading | 1994.04.01 |
6. PROCESS DIAGRAM
PHOTO
 |
 |
 |
|
 |
 |
|
 |
|
 |
